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(Junior) Mechanical Design Engineer – Power Electronics (m/f/d)

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Tesla

Feb 6

  • Internship
    Full-time
    Summer Internship
  • Software Engineering
    Engineering
  • Staufen im Breisgau

AI generated summary

  • You need a BS in Mechanical Engineering, knowledge of GD&T and FEA, CATIA V5/V6 experience, PLM expertise, skills in Matlab/Python/ANSYS, and familiarity with high-volume manufacturing and PCBAs.
  • You will assist in designing mechanical components, conduct simulations, support electronics packaging, prepare drawings, and collaborate with teams to refine designs from prototype to production.

Requirements

  • BS degree or higher in Mechanical Engineering or equivalent, roles are available in multiple seniority levels
  • Knowledge of GD&T, finite element analysis, and design for reliability concepts
  • High-level experience of using CATIA V5 and/or V6
  • Expertise in PLM systems, engineering changes, deviations, BOM structuring, etc.
  • Working knowledge of Matlab, Python and ANYSYS
  • Experience with high volume manufacturing processes such as injection molding, stamping, diecast, etc.
  • Familiarity with PCBAs and PCBA components as well as basic comprehension of electrical design fundamentals

Responsibilities

  • Assist in designing and modeling mechanical components and assemblies using materials like plastics, sheet metal, and heat sinks under guidance
  • Support mechanical design analysis using tools for thermal, CFD, and structural evaluations, with mentorship
  • Help identify and address basic electronics packaging challenges, such as electrical isolation and EMI, with supervision
  • Conduct simulations and basic validations of designs using CFD, Thermal Simulation, and structural FEA with oversight
  • Assist in developing and executing engineering test plans to verify design functionality and compliance
  • Prepare and update drawing packages and manufacturing instructions for parts and assemblies
  • Work closely with senior engineers and cross-functional teams to refine designs from prototype to production

FAQs

What is the primary focus of the (Junior) Mechanical Design Engineer role?

The primary focus is on the design of cutting-edge power converters used across Tesla's vehicle and energy product lines, including Energy Storage, Solar, and Manufacturing.

What qualifications are required for this position?

A BS degree or higher in Mechanical Engineering or a related field is required. Additionally, knowledge of GD&T, finite element analysis, and design for reliability concepts is essential.

What software tools are expected to be used in this role?

The role requires high-level experience with CATIA V5 and/or V6, as well as working knowledge of MATLAB, Python, and ANSYS.

Will I receive mentorship in this role?

Yes, you will receive mentorship as you assist in mechanical design analysis and learn to address electronics packaging challenges.

What kind of mechanical components will I be designing?

You will be involved in designing mechanical components such as inductors, transformers, and filter chokes, as well as working with materials like plastics, sheet metal, and heat sinks.

Is experience with manufacturing processes important for this position?

Yes, familiarity with high-volume manufacturing processes such as injection molding, stamping, and diecasting is important.

What types of simulations will I be conducting?

You will conduct simulations and basic validations of designs using CFD (Computational Fluid Dynamics), thermal simulation, and structural FEA (Finite Element Analysis).

Will I work independently or as part of a team?

You will work closely with senior engineers and cross-functional teams throughout the design and prototype process.

What kind of career growth opportunities does this position offer?

This position offers opportunities for growth within a multi-disciplinary team, allowing you to develop skills across various aspects of mechanical engineering and power electronics.

What is the work environment like at Tesla for this role?

The work environment is collaborative and fast-paced, emphasizing hands-on design work, prototyping, testing, and driving products from conception to mass production.

Tesla’s mission is to accelerate the world’s transition to sustainable energy.

Automotive
Industry
10,001+
Employees
2003
Founded Year

Mission & Purpose

Tesla’s mission is to accelerate the world’s transition to sustainable energy through increasingly affordable electric vehicles in addition to renewable energy generation and storage. California-based Tesla is committed to having the best-in-class in safety, performance, and reliability in all Tesla cars. There are currently over 275,000 Model S, Model X and Model 3 vehicles on the road worldwide. To achieve a sustainable energy future, Tesla also created infinitely scalable energy products: Powerwall, Powerpack and Solar Roof. As the world’s only vertically integrated energy company, Tesla continues to innovate, scale and reduce the costs of commercial and grid-scale systems, with the goal of ultimately getting us to 100% renewable energy grids.