Associate Process Engineer, General Assembly (m/w/d)- Gigafactory Berlin-Brandenburg

Tesla

Nov 13

Applications are closed

Job
Full-time
Entry & Junior Level
Engineering
Brandenburg

Requirements

B.S. in Mechanical, Manufacturing, or Electrical Engineering; or equivalent or the equivalent in experience and evidence of exceptional ability.
Experience in production
Experience with End of line processes, production such as wheel alignment, brake and rolls test, camera calibration, water leak test
Must possess process engineering skills (process development/improvement, troubleshooting, data analysis, constraint analysis, flow optimization, root cause analysis, etc.)
Strong team working skills at all levels of an organization, especially skilled at working with direct labor to understand challenges and work on developing optimal solutions using structured methods.
Capable of identifying critical process parameters and applying statistics to process measurement and control.
Comfortable providing clear and focused technical guidance to outside engineering resources, as well as the Production Team.
Ability to read and interpret basic mechanical and electrical drawings.
Proficient in Microsoft Office suite of programs.

Responsibilities

Analyze and optimize End of line processes such as wheel alignment, brake and rolls test, camera calibration, water leak test.
Ensure safety while maximizing Overall Equipment Effectiveness (OEE) in cost effective means while driving to achieve world-class quality levels.
Lead continuous improvement projects (CIP) to maximize yield, capacity, and capability.
Apply technical knowledge to innovate, design and develop processes, procedures, tooling, and assembly fixtures.
Work with cross-functional teams to develop, validate, and improve processes used in manufacturing and manufacturability of designs.
Support new model/product introductions in coordination with Design Engineering, New Product Introduction team, Quality, and other parties as needed.
Enable data driven operational and financial decisions through predictive insights into tool and process performance, including integration of factory data systems and use of software such as MySQL, Python, JMP, Tableau and Ignition.
Utilize structured problem solving techniques such as Design of Experiments (DoE), Five Why (5W) and Eight Disciplines (8D).
Monitor and reduce process variation using techniques such as Statistical Process Control (SPC) and Measurement Systems Analysis (MSA).
Create and maintain Standard Work Instructions for EOL processes.
Monitor and audit manufacturing processes to ensure product specifications and standards are achieved.
Participate in the development and maintenance of FMEAs and Control Plans.
Develop and modify line layouts, including material flow, waste reduction, and ergonomics, utilizing Lean Manufacturing best practices.
Develop and train Process technicians.
Assist in the training of associates as needed.

FAQs

What is the primary responsibility of the Associate Process Engineer in General Assembly at Tesla?

The primary responsibility is to be the technical subject matter expert for the end of line processes, optimizing these processes while improving cycle times, reducing downtime, lowering costs, and enhancing overall vehicle quality.

What qualifications are required for this position?

A B.S. in Mechanical, Manufacturing, or Electrical Engineering, or equivalent experience is required, along with experience in production processes related to wheel alignment, brake and rolls tests, camera calibration, and water leak tests.

What skills are crucial for success in this role?

Key skills include process engineering skills like process development/improvement, troubleshooting, data analysis, and strong team working abilities. Candidates should also be capable of applying statistics to process measurement and control.

Will I be involved in training others in this position?

Yes, you will develop and train process technicians and assist in the training of associates as needed.

What tools or software will I need to be familiar with?

Proficiency in software such as MySQL, Python, JMP, Tableau, and Ignition is recommended, along with strong skills in the Microsoft Office suite of programs.

Is experience in continuous improvement projects necessary?

Yes, experience leading continuous improvement projects (CIP) to maximize yield, capacity, and capability is a key aspect of the role.

Will I be working independently or as part of a team?

You will be working as part of cross-functional teams, collaborating with various departments including Design Engineering, New Product Introduction, and Quality.

Are there opportunities for career development within this role?

Yes, the role offers opportunities for continuous improvement and the potential to grow and expand responsibilities within Tesla’s innovative environment.

What is the job's location?

The position is based at the Gigafactory Berlin-Brandenburg in Germany.

Is prior experience with End of line processes necessary for this role?

Yes, prior experience with End of line processes such as wheel alignment, brake and rolls tests, camera calibration, and water leak tests is required.

Tesla

Tesla’s mission is to accelerate the world’s transition to sustainable energy.

Automotive

Industry

10,001+

Employees

2003

Founded Year

Mission & Purpose

Tesla’s mission is to accelerate the world’s transition to sustainable energy through increasingly affordable electric vehicles in addition to renewable energy generation and storage. California-based Tesla is committed to having the best-in-class in safety, performance, and reliability in all Tesla cars. There are currently over 275,000 Model S, Model X and Model 3 vehicles on the road worldwide. To achieve a sustainable energy future, Tesla also created infinitely scalable energy products: Powerwall, Powerpack and Solar Roof. As the world’s only vertically integrated energy company, Tesla continues to innovate, scale and reduce the costs of commercial and grid-scale systems, with the goal of ultimately getting us to 100% renewable energy grids.