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Design Release Engineer - Battery Structures

  • Job
    Full-time
    Senior Level
  • Engineering
    Design
  • Auburn Hills

AI generated summary

  • You need a B.S. in Mechanical Engineering, 5+ years in structural design, knowledge of manufacturing processes, experience with DFMEA, and strong communication and project management skills.
  • You will design battery structural components, manage release activities, provide technical guidance, collaborate with teams, and maintain documentation while ensuring quality and compliance.

Requirements

  • Bachelor's of Science degree in Mechanical Engineering from an ABET accredited school or equivalent.
  • A minimum of 5 years of relevant experience working with design and manufacturing of structural components, including metal stamping and casting.
  • Understanding of structural components are related manufacturing processes, i.e. Aluminum/steel stamping, aluminum casting, machining, etc...
  • Understanding of product development documentation such as, DFMEA and DVP&R
  • Understanding of Mechanics of Materials, Sealing systems, CAE Analysis, and GD&T
  • Experience in selecting materials and manufacturing methods for mechanical components.
  • Ability to author system/component level requirements
  • Strong interpersonal communication, team/leadership skills/experience
  • Strong oral and written communication skills
  • Strong project management skills/experience
  • Demonstrated understanding of structural analysis and failure modes of complex mechanical systems

Responsibilities

  • Design & Development:
  • Lead the design of battery structural components, ensuring alignment with vehicle and battery pack requirements.
  • Develop and refine concepts for battery trays, covers, carrier plates, and brackets based on functional, safety, and performance requirements.
  • Support CAD modeling, FEA (Finite Element Analysis), and other design validation methods to ensure structural integrity and compliance with standards.
  • Collaborate with other engineering teams (electrical, thermal, packaging) to integrate structural components into the overall battery pack architecture.
  • Release & Program Management:
  • Manage design release activities from early concept through production, including the timely completion of B-Sample, C-Sample, X0, X1, X2, and X3 milestones.
  • Own the Bill of Materials (BOM) and Engineering Change Notices (ECNs) for structural components.
  • Ensure all parts meet quality, cost, and timing requirements.
  • Drive the Production Part Approval Process (PPAP) for battery structural components, ensuring compliance with all regulatory and customer specifications.
  • Coordinate with cross-functional teams, including manufacturing, suppliers, and quality, to ensure the successful release and implementation of designs.
  • Technical Guidance & Problem Solving:
  • Provide technical leadership and support during the development and production stages to resolve design issues, material selection challenges, and process-related problems.
  • Lead DFMEA (Design Failure Mode and Effects Analysis) and other risk assessment activities to ensure design robustness and mitigate potential issues.
  • Participate in the development of testing strategies for structural components, including vibration, crash, and thermal testing.
  • Cross-Functional Collaboration:
  • Work closely with suppliers to ensure design feasibility, cost competitiveness, and manufacturability of structural components.
  • Collaborate with validation teams to define and implement validation testing, ensuring structural components meet functional and performance metrics.
  • Partner with vehicle integration teams to ensure proper fitment, safety, and integration of battery structural components into the overall vehicle platform.
  • Documentation & Reporting:
  • Develop and maintain engineering documentation, including design specifications, drawings, test plans, and validation reports.
  • Ensure that all technical documentation is up-to-date and aligns with program timelines and PPAP requirements.
  • Report on project status, timelines, and risk assessments to senior management and stakeholders.

FAQs

What is the primary responsibility of the Design Release Engineer for Battery Structural Components?

The primary responsibility is to lead the design, development, validation, and release of high-voltage battery pack structural components for Stellantis vehicles, ensuring performance and integrity.

What qualifications are required for this position?

A Bachelor's of Science degree in Mechanical Engineering from an ABET accredited school or equivalent, along with a minimum of 5 years of relevant experience in design and manufacturing of structural components.

What types of components will I be working on in this role?

The components include battery trays, covers, structural carrier plates, brackets, and other critical components related to the high-voltage battery pack.

Is experience with CAD software required for this position?

Yes, experience with 3D CAD programs, preferably Siemens NX, is preferred.

What are some of the specific design validation methods mentioned in the job description?

You will support CAD modeling, Finite Element Analysis (FEA), and other design validation methods to ensure structural integrity and compliance with standards.

What is the Production Part Approval Process (PPAP)?

The Production Part Approval Process (PPAP) is a standard used to ensure that manufacturers and suppliers produce components that meet all regulatory and customer specifications before full-scale production.

Will I be involved in cross-functional collaboration?

Yes, you will collaborate with various teams, including electrical, thermal, packaging, manufacturing, suppliers, and validation teams to ensure the successful integration and performance of structural components.

What problem-solving responsibilities will I have in this role?

You will provide technical leadership during development and production, resolve design issues, lead DFMEA activities, and define testing strategies for structural components.

What documentation will I need to maintain?

You will need to develop and maintain engineering documentation, including design specifications, drawings, test plans, and validation reports, ensuring they align with program timelines and PPAP requirements.

Are there any preferred qualifications for this position?

Yes, preferred qualifications include an advanced degree in Mechanical Engineering with emphasis on manufacturing of casted/stamped components, 8+ years of relevant experience, and experience in creating validation plans.

Manufacturing & Electronics
Industry
10,001+
Employees

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