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Process Engineer, Battery module (m/f/d) - Gigafactory Berlin-Brandenburg

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Tesla

2mo ago

  • Job
    Full-time
    Mid & Senior Level
  • Engineering
    Product
  • Brandenburg
    Remote

AI generated summary

  • You need a degree in engineering, 3-5 years in high-volume manufacturing, experience with laser welding and vision systems, strong problem-solving skills, CAD design, and willingness to travel.
  • You will optimize manufacturing processes, troubleshoot equipment, ensure safety, analyze metrics, drive improvements, and mentor teams to enhance efficiency and quality in battery module production.

Requirements

  • Degree in Mechanical, Mechatronics Engineering or another Engineering discipline, with 3 to 5 years of relevant experience in a high volume manufacturing environment, or equivalent experience
  • Experience in equipment using laser welding, materials and vision systems. Strong hands-on experience with pilot and high-volume manufacturing including practical knowledge in selection of related hardware and software
  • Demonstrated experience solving complex automation and software system issues with limited documentation to debug, build process know-how, and kick off improvement projects
  • Strong understanding of engineering fundamentals and ability to apply them towards manufacturing process development
  • Structured thinking and problem solving abilities. Proven through a number of root cause analysis following a data driven approach, statistical software (JMP) a plus
  • 3D CAD design experience in production equipment, creating/validating layouts, tooling drawings, pneumatic and electrical schematics. Experience with PLC programming a plus
  • Availability for travel domestic/international as required; knowledge and understanding of Battery module technology a plus

Responsibilities

  • Drive Commissioning, and ramp of manufacturing equipment including but not limited to laser welding systems used in custom high speed automated manufacturing equipment and qualify them using statistically valid data sets and workflow
  • Work collaboratively as the equipment expert to ensure production lines run in a safe, efficient manner producing high quality parts
  • Become owner / subject matter expert to drive equipment-related process improvement including detailed troubleshooting and root cause analysis
  • Drive manufacturing ramp by characterizing baseline and improving performance of equipment with laser weld systems; ensure manufacturing lines meet OEE goals
  • Troubleshoot and recover processes using PLC, HMI, or tool management software, and implement changes/improvements
  • Build training material, maintenance routines, and related documentation for equipment life cycle management
  • Lead safety and ergonomic improvements to production equipment which meets or exceeds regulations or best practices
  • Identify equipment critical spare parts and ensure sufficient coverage to prevent extended downtime situations
  • Provide direction and mentorship to third party machine/automation suppliers and/or Tesla internal machine building team; participate in supplier/internal equipment FAT and SAT
  • Develop and manage FMEA / risk assessments to prioritize equipment improvement projects and ensure sufficient repair strategies
  • Review critical process metrics daily for statistical shifts from nominal and develop game plans to address
  • Identify and/or develop critical process monitors and metrics for battery module and pack manufacturing. Use to diagnose issues found during the manufacturing process, efficiently identify root cause, react (but also plan proactively)
  • Guide and develop roadmaps for aggressive improvement to OEE metrics: Yield, Cycle Time, Availability, and Cost. Report metrics to upper management
  • Manage workload with a positive attitude as a team player in a collaborative work environment
  • Drive continuous improvement and support activities for engineering and manufacturing including 5S and Lean manufacturing activities, material handling improvements, production line configuration, and safety procedures

FAQs

What qualifications are required for the Process Engineer position in Battery module at Tesla's Gigafactory Berlin-Brandenburg?

A degree in Mechanical, Mechatronics Engineering, or another Engineering discipline is required, along with 3 to 5 years of relevant experience in a high-volume manufacturing environment or equivalent experience.

Is experience in laser welding applications necessary for this role?

Yes, experience in equipment using laser welding, as well as a strong hands-on experience in pilot and high-volume manufacturing, is essential for this position.

Will I be responsible for training materials and documentation?

Yes, you will be expected to build training material, maintenance routines, and related documentation for equipment life cycle management.

What skills are particularly important for success in this role?

Strong problem-solving abilities, experience with equipment troubleshooting, understanding of engineering fundamentals, and 3D CAD design experience are all vital for success.

Is travel required for this job?

Yes, availability for domestic and international travel may be required as part of the role.

Will I have the opportunity to work on improving manufacturing processes?

Absolutely! You will drive continuous improvement activities, including evaluation of critical process metrics and implementation of process enhancements.

What type of work environment can I expect at Tesla?

The work environment is demanding, fast-paced, and exciting, requiring a highly motivated and capable team to tackle complex challenges.

How is safety prioritized in this role?

You will lead safety and ergonomic improvements to production equipment, ensuring compliance with regulations and best practices.

Are there opportunities for professional development and mentorship?

Yes, you will provide direction and mentorship to third-party machine/automation suppliers as well as Tesla's internal machine building team.

Do I need to have programming skills for this position?

Experience with PLC programming is a plus, as you may need to troubleshoot processes using PLC, HMI, or tool management software.

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Tesla

Tesla’s mission is to accelerate the world’s transition to sustainable energy.

Automotive
Industry
10,001+
Employees
2003
Founded Year

Mission & Purpose

Tesla’s mission is to accelerate the world’s transition to sustainable energy through increasingly affordable electric vehicles in addition to renewable energy generation and storage. California-based Tesla is committed to having the best-in-class in safety, performance, and reliability in all Tesla cars. There are currently over 275,000 Model S, Model X and Model 3 vehicles on the road worldwide. To achieve a sustainable energy future, Tesla also created infinitely scalable energy products: Powerwall, Powerpack and Solar Roof. As the world’s only vertically integrated energy company, Tesla continues to innovate, scale and reduce the costs of commercial and grid-scale systems, with the goal of ultimately getting us to 100% renewable energy grids.