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GMR Operator

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Lonza

1mo ago

  • Job
    Full-time
    Entry & Junior Level
  • Science
    Healthcare

AI generated summary

  • You must ensure efficient preparation of GFTs, meet process output and quality specs, deliver cleaned GFTs on time, and adhere to Safety & GMP standards during your shifts.
  • You will prepare and monitor GFT, ensure quality and safety standards, document processes, operate cleaning systems, collect samples, and maintain equipment in compliance with SOPs and GMP.

Requirements

  • Efficiency within standard and agreed parameters in preparation of GFT (Gel Feed tank) at GMR.
  • To give output as desired by process requirement abiding to quality requirement.
  • Ensure on time delivery of cleaned GFTs to GMR with set limit of quality specification
  • Ensure the Safety & GMP (Good Manufacturing Practices) in their shifts.

Responsibilities

  • Efficiency within standard and agreed parameters in preparation of GFT (Gel Feed tank) at GMR.
  • To give output as desired by process requirement abiding to quality requirement.
  • Ensure on time delivery of cleaned GFTs to GMR with set limit of quality specification.
  • Ensure the Safety & GMP (Good Manufacturing Practices) in their shifts.
  • Monitor, operate and acknowledge the gelatin melt tank through SCADA (Supervisory Control And Data Acquisition) to prepare melt batch of set specification.
  • Transfer approved gelatin bags to melt tank, dispense material and feed ingredients to melt tank as per procedure and approved gelatin master formula.
  • Operator auto cleaning of melt tanks.
  • Using weighing booth and dry dye weighing system for dispensing of colors and other ingredients.
  • Generate GFT sheets from the system as per time schedule.
  • Prepare Titanium dioxide slurry batch in Day max & collide mill as per SOP (Standard Operating Practices).
  • Collect gel, trim, purified water and color as per recuperation sheet.
  • Prepare GFTs as per procedure.
  • Documentation of the work done in assigned annexures, as per GDP.
  • Operate VAS, to set viscosity of GFTs as per viscosity set points.
  • Transfer GFTs from VAS station to HCM area staging station.
  • Documentation of the work done in assigned annexures, as per GDP.
  • Collect sample for check the color through spectrophotometer.
  • To ensure that GFT of set viscosities are delivered to HCM (Head Capsule Machine) area in covered condition within stipulated time.
  • Operate Trim grinding machine to grind the capsules and trim.
  • Collect the sample for micro testing from grinded capsules and trims.
  • Documentation of the work done in assigned annexures, as per GDP (Good Documentation Practices).
  • Make sure that the grinded material is placed in assigned racks (Quarantine or approved).
  • Shift approved grinded material which can be recycled in the same shift.
  • Document environmental conditions.
  • Operate automatic cleaning system to clean GFTs.
  • Manual cleaning of GFT and dishes and deliver the cleaned vessels in time without any delay.
  • Documentation of the work done in assigned annexures, as per GDP.
  • Collection of rinse samples as per schedule/ Test rinse samples.
  • Transfer cleaned and uncleaned vessels (GFTs and dishes).
  • Monitoring the cleaning status and deliver, covered and labelled vessels.
  • Clean other miscellaneous accessories.
  • Collect and classify gel and trim based on their recuperation status, document the same and transfer the material accordingly either to scrap or for recycling.
  • Coordinate with utility and M&E in case of any discrepancy as per the type of problem.
  • Reporting to Shift chemist in case of any discrepancy in the system.

FAQs

What qualifications are required for the GMR Operator position?

The job description does not specify exact qualifications, but typically candidates should have relevant experience in operations within a manufacturing environment, preferably in life sciences or pharmaceuticals.

What are the primary responsibilities of a GMR Operator?

The primary responsibilities include monitoring and operating the gelatin melt tank, preparing Gel Feed Tanks (GFTs), adjusting viscosity levels, operating trim grinding machines, ensuring cleanliness of equipment, and documentation according to Good Documentation Practices (GDP).

Is safety training provided for GMR Operators?

Yes, safety training and Good Manufacturing Practices (GMP) are emphasized and provided as part of the operational training for GMR Operators.

How does Lonza support career growth for GMR Operators?

Lonza encourages employees to own their careers, providing opportunities for professional development, continuous learning, and the ability to contribute ideas that have a meaningful impact.

What tools or systems will I work with as a GMR Operator?

GMR Operators will work with SCADA systems for monitoring, as well as various equipment including gelatin melt tanks, viscosity adjustment systems, and grinding machines.

Are there opportunities for overtime or additional shifts as a GMR Operator?

The job description does not specify overtime opportunities, but shift work is implied, and additional hours may be available depending on operational needs.

What is the work environment like for a GMR Operator?

The work environment is a manufacturing setting that requires adherence to safety protocols, cleanliness standards, and coordination with various teams to ensure smooth operations.

Is prior experience in a similar role necessary for this position?

While not explicitly stated, prior experience in a manufacturing or life sciences role may be beneficial and preferred.

How does Lonza ensure the quality of its products?

Lonza maintains quality through strict adherence to established procedures, quality specifications, and Good Manufacturing Practices (GMP) in all production processes.

What should I include in my application for the GMR Operator position?

Applicants should include a detailed resume highlighting relevant experience, skills, and any certifications related to manufacturing or life sciences, along with a cover letter conveying their interest in the role.

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Lonza

Science & Healthcare
Industry
10,001+
Employees
1987
Founded Year

Mission & Purpose

At Lonza, we enable #AHealthierWorld by supporting our healthcare customers on the path to commercialization. Our community of 16,000 talented employees work across a global network of more than 30 sites to deliver for our customers across the pharma, biotech and nutrition markets. By combining technological insight with world-class manufacturing, scientific expertise and process excellence, we help our customers to deliver new and innovative medicines that help treat a wide range of diseases. While we work in science, there’s no magic formula to how we do it. Our greatest scientific solution is talented people working together, devising commitment and ideas that help our customers to help people. In exchange, we let our people own their careers. Their ideas, big and small, genuinely improve the world. And that’s the kind of work we want to be part of.