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GMR Operator

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Lonza

2mo ago

  • Job
    Full-time
    Junior & Mid Level
  • Science
    Healthcare

AI generated summary

  • You must ensure efficient GFT preparation, timely delivery, and adherence to quality and GMP standards while prioritizing safety in your shifts.
  • You will prepare and monitor Gel Feed Tanks, ensure quality and safety, operate equipment, document processes, collect samples, and coordinate with teams to maintain production standards.

Requirements

  • Efficiency within standard and agreed parameters in preparation of GFT (Gel Feed tank) at GMR.
  • To give output as desired by process requirement abiding to quality requirement.
  • Ensure on time delivery of cleaned GFTs to GMR with set limit of quality specification
  • Ensure the Safety & GMP (Good Manufacturing Practices) in their shifts.

Responsibilities

  • Efficiency within standard and agreed parameters in preparation of GFT (Gel Feed tank) at GMR.
  • To give output as desired by process requirement abiding to quality requirement.
  • Ensure on time delivery of cleaned GFTs to GMR with set limit of quality specification
  • Ensure the Safety & GMP (Good Manufacturing Practices) in their shifts.
  • Monitor, operate and acknowledge the gelatin melt tank through SCADA (Supervisory Control And Data Acquisition) to prepare melt batch of set specification.
  • Transfer approved gelatin bags to melt tank, dispense material and feed ingredients to melt tank as per procedure and approved gelatin master formula.
  • Operator auto cleaning of melt tanks.
  • Using weighing booth and dry dye weighing system for dispensing of colors and other ingredients.
  • Generate GFT sheets from the system as per time schedule.
  • Prepare Titanium dioxide slurry batch in Day max & collide mill as per SOP (Standard Operating Practices).
  • Collect gel, trim, purified water and color as per recuperation sheet.
  • Prepare GFTs as per procedure.
  • Documentation of the work done in assigned annexures, as per GDP.
  • Operate VAS, to set viscosity of GFTs as per viscosity set points.
  • Transfer GFTs from VAS station to HCM area staging station.
  • Documentation of the work done in assigned annexures, as per GDP.
  • Collect sample for check the color through spectrophotometer.
  • To ensure that GFT of set viscosities are delivered to HCM (Head Capsule Machine) area in covered condition within stipulated time.
  • Operate Trim grinding machine to grind the capsules and trim.
  • Collect the sample for micro testing from grinded capsules and trims.
  • Documentation of the work done in assigned annexures, as per GDP (Good Documentation Practices).
  • Make sure that the grinded material is placed in assigned racks ( Quarantine or approved)
  • Shift approved grinded material which can be recycled in the same shift.
  • Document environmental conditions.
  • Operate automatic cleaning system to clean GFTs.
  • Manual cleaning of GFT and dishes and deliver the cleaned vessels in time without any delay.
  • Documentation of the work done in assigned annexures, as per GDP.
  • Collection of rinse samples as per schedule/ Test rinse samples.
  • Transfer cleaned and uncleaned vessels (GFTs and dishes).
  • Monitoring the cleaning status and deliver, covered and labelled vessels.
  • Clean other miscellaneous accessories.
  • Collect and classify gel and trim based on their recuperation status, document the same and transfer the material accordingly either to scrap or for recycling.
  • Coordinate with utility and M&E in case of any discrepancy as per the type of problem.
  • Reporting to Shift chemist in case of any discrepancy in the system.

FAQs

What are the main responsibilities of a GMR Operator at Lonza?

The main responsibilities include monitoring and operating the gelatin melt tank, preparing Gel Feed Tanks (GFT), operating the Viscosity Adjustment System (VAS), grinding capsules, and ensuring proper cleaning and documentation of the processes.

Is prior experience required for this role?

While specific experience may not be required, familiarity with GMP (Good Manufacturing Practices), SCADA systems, and relevant manufacturing processes would be beneficial.

What safety measures are in place for GMR Operators?

GMR Operators are expected to follow safety protocols and comply with Good Manufacturing Practices (GMP) within their shifts to ensure a safe working environment.

Can I receive training for operating the specialized machinery?

Yes, training will be provided for operating specialized equipment such as the gelatin melt tank, Viscosity Adjustment System, and trim grinding machine.

What documentation practices are expected from GMR Operators?

GMR Operators are required to document all work done in assigned annexures according to Good Documentation Practices (GDP) and maintain records of environmental conditions and cleaning statuses.

How does Lonza prioritize environmental responsibility?

Lonza is committed to environmental responsibility and ensures that all procedures are conducted ethically, respecting both people and the environment.

What is the work shift structure for GMR Operators?

The job typically involves shifts that may vary, and GMR Operators are expected to adhere to their scheduled shift timings for effective operations.

Are there opportunities for career advancement within the company?

Yes, Lonza encourages employees to own their careers and provides opportunities for professional development and advancement.

What type of work environment can I expect at Lonza?

You can expect a collaborative and innovative work environment where talented individuals work together to solve complex problems in life sciences.

Does Lonza provide health and wellness benefits?

Yes, Lonza offers a variety of health and wellness benefits to support the well-being of its employees.

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Lonza

Science & Healthcare
Industry
10,001+
Employees
1987
Founded Year

Mission & Purpose

At Lonza, we enable #AHealthierWorld by supporting our healthcare customers on the path to commercialization. Our community of 16,000 talented employees work across a global network of more than 30 sites to deliver for our customers across the pharma, biotech and nutrition markets. By combining technological insight with world-class manufacturing, scientific expertise and process excellence, we help our customers to deliver new and innovative medicines that help treat a wide range of diseases. While we work in science, there’s no magic formula to how we do it. Our greatest scientific solution is talented people working together, devising commitment and ideas that help our customers to help people. In exchange, we let our people own their careers. Their ideas, big and small, genuinely improve the world. And that’s the kind of work we want to be part of.